SCHATZ
HYDROGEN GENERATION CENTER
System
Specifications
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Hydrogen
Generator:
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Teledyne
Energy Systems Altus 20 Electrolytic Hydrogen Generator 20 slm at
100 psig |
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Hydrogen
Dryer:
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Teledyne
Energy Systems Altus 20 dries gas to less than 1 ppm water content |
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Hydrogen
Compressor:
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Pressure
Dynamic Consultants PDC-4 2-stage, triple diaphragm compressor 3600-psig
discharge |
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Hydrogen
storage:
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(6)
DOT certified cylinders each 300 scf @ 3600 psig |
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Control
system:
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Pentium
PC running Windows NT and custom control software written in LabVIEW®
(National Instruments Corporation) |
| The
Schatz Hydrogen Generation Center includes a gas generation building
and a gas compression, storage, and dispensing area. These facilities
were designed with an aim toward technology demonstration and public
education, and they are featured as part of a well-developed tour
of the SunLine Transit facility's Clean Fuels Mall. |
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Schatz
engineers celebrate the inauguration of the new facility
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A
large window at the front of the gas generation building allows
for viewing of the gas generation equipment. The equipment includes
an electrolytic hydrogen generator (left) that was modified
to feature two gas bubblers. The bubblers allow visitors to
see the hydrogen and oxygen gases as they are produced.
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addition, a window into the control room features a computer monitor
that shows an animated graphical display of the system (right).
The display includes parameters such as hydrogen flow rate, hydrogen
storage pressure, and electrolyzer power consumption, allowing
visitors to monitor the operation and performance of the system
in real time. |
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Educational
displays that inform visitors about the technologies and their
benefits have also been integrated into the facility. A few of the
site's interpretive signs are shown below.
To
ensure safe system operation, the hydrogen generation facility is
fully automated and features an extensive safety system. The facility
meets all applicable safety codes and standards, and the facility
design underwent a professional engineering safety review prior to
construction. SERC provided training for SunLine personnel in the
operation and maintenance of the facility, including comprehensive
facility documentation. The facility has an excellent safety record.
The
safety system includes manually operated emergency shutdown switches
and a safety beacon to show system operating status at a glance (below).
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Manually
operated emergency shutdown switch
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Safety
beacon
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The
process flow for the hydrogen generation system is as follows:
1. An electrolytic hydrogen generator produces hydrogen and oxygen
gases from water.
2. The hydrogen gas is then dehumidified, compressed, and stored
in Department of Transportation-certified cylinders.
3. The stored hydrogen is dispensed on-site to fuel the SERC hydrogen
fuel cell-powered vehicles.
4. In addition, hydrogen cylinders are transported to a second
dispensing site at the City of Palm Desert where the SERC fuel
cell vehicles can also be refueled.
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the compression/storage/dispensing station, separate panels
control and monitor compressor input, compressor output, gas
storage and dispensing, and gas purity. |
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Storage
panel
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The
SunLine Transit facility features two types of solar electric
arrays. A fixed flat plate array composed of 216 Siemens single
crystalline silicon modules has a rated peak output of 16.2
kW at standard test conditions (STC). A second array, rated
at 21.6 kW at STC and manufactured by Photovoltaic International,
employs a line focusing technology. These solar electric arrays
provide more than enough power to run the Schatz Hydrogen Generation
Center, and excess power is used to meet other electricity demands
at the SunLine facility.
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View
of the system's 16.2-kW flat plate solar array from the entrance
to the hydrogen generation building.
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Upon
project completion, Schatz engineers hand the operator's manual
and facility keys over to SunLine staff.
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