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SCHATZ HYDROGEN GENERATION CENTER

System Specifications

Hydrogen Generator:
Teledyne Energy Systems Altus 20 Electrolytic Hydrogen Generator 20 slm at 100 psig
Hydrogen Dryer:
Teledyne Energy Systems Altus 20 dries gas to less than 1 ppm water content
Hydrogen Compressor:
Pressure Dynamic Consultants PDC-4 2-stage, triple diaphragm compressor 3600-psig discharge
Hydrogen storage:
(6) DOT certified cylinders each 300 scf @ 3600 psig
Control system:
Pentium PC running Windows NT and custom control software written in LabVIEW® (National Instruments Corporation)

 

The Schatz Hydrogen Generation Center includes a gas generation building and a gas compression, storage, and dispensing area. These facilities were designed with an aim toward technology demonstration and public education, and they are featured as part of a well-developed tour of the SunLine Transit facility's Clean Fuels Mall.
SERC engineers celebrate new facility
 
Schatz engineers celebrate the inauguration of the new facility

 

electrolyzer at sunline
A large window at the front of the gas generation building allows for viewing of the gas generation equipment. The equipment includes an electrolytic hydrogen generator (left) that was modified to feature two gas bubblers. The bubblers allow visitors to see the hydrogen and oxygen gases as they are produced.

 

 

 
In addition, a window into the control room features a computer monitor that shows an animated graphical display of the system (right). The display includes parameters such as hydrogen flow rate, hydrogen storage pressure, and electrolyzer power consumption, allowing visitors to monitor the operation and performance of the system in real time.
animated system graphic
   

Educational displays that inform visitors about the technologies and their benefits have also been integrated into the facility. A few of the site's interpretive signs are shown below.

Sunline station 3 sign
Sunline station 4 sign
   

SunLine Today's Model Sign
 

To ensure safe system operation, the hydrogen generation facility is fully automated and features an extensive safety system. The facility meets all applicable safety codes and standards, and the facility design underwent a professional engineering safety review prior to construction. SERC provided training for SunLine personnel in the operation and maintenance of the facility, including comprehensive facility documentation. The facility has an excellent safety record.

The safety system includes manually operated emergency shutdown switches and a safety beacon to show system operating status at a glance (below).

The emergency shutdown button.
A set of red, yellow, and green lights on the building showing status.
Manually operated emergency shutdown switch
Safety beacon

The process flow for the hydrogen generation system is as follows:

1. An electrolytic hydrogen generator produces hydrogen and oxygen gases from water.
2. The hydrogen gas is then dehumidified, compressed, and stored in Department of Transportation-certified cylinders.
3. The stored hydrogen is dispensed on-site to fuel the SERC hydrogen fuel cell-powered vehicles.
4. In addition, hydrogen cylinders are transported to a second dispensing site at the City of Palm Desert where the SERC fuel cell vehicles can also be refueled.

At the compression/storage/dispensing station, separate panels control and monitor compressor input, compressor output, gas storage and dispensing, and gas purity.
storage panel
 
Storage panel

The SunLine Transit facility features two types of solar electric arrays. A fixed flat plate array composed of 216 Siemens single crystalline silicon modules has a rated peak output of 16.2 kW at standard test conditions (STC). A second array, rated at 21.6 kW at STC and manufactured by Photovoltaic International, employs a line focusing technology. These solar electric arrays provide more than enough power to run the Schatz Hydrogen Generation Center, and excess power is used to meet other electricity demands at the SunLine facility.

 

view of solar array from gen station
SERC engineers hand keys to SunLine staff
View of the system's 16.2-kW flat plate solar array from the entrance to the hydrogen generation building.
Upon project completion, Schatz engineers hand the operator's manual and facility keys over to SunLine staff.

 

   
   
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Schatz Energy Research Center
Humboldt State University
Arcata, CA 95521


Phone: 707.826.4345
Fax: 707.826.4347
E-mail:serc@humboldt.edu

 

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